Stainless Steel Electric Tracing Band

Stainless steel Mi mineral insulated heating cable
Stainless steel sheathed series mineral insulated heating cables can meet the needs of high temperature conditions and high heating power (up to 269w / M). The bearing temperature of stainless steel sheathed heating cable can reach 600 ºC, and the conductor resistance ranges from 28000-19.2 Ω / km. Mineral insulated cable has excellent mechanical strength and corrosion resistance.
Mi armored heating cable adopts single or multiple alloy heating wires as the heat source, high-purity fused crystalline magnesium oxide as the heat conducting insulator and seamless stainless steel or copper tube as the sheath, which is manufactured by special production process. PE or low smoke halogen-free jacket can be added in places with strong corrosion.
Stainless steel sheathed Mi armored heating cable
Stainless steel sheathed series mineral insulated heating cables can meet the needs of high temperature conditions and high heating power (up to 269w / M). The bearing temperature of stainless steel sheathed heating cable can reach 600 ºC, and the conductor resistance ranges from 28000-19.2 Ω / km. Mineral insulated cable has excellent mechanical strength and corrosion resistance.
Mi mineral insulated heat tracing cable
copper sheathed series mineral insulated heating cables can meet the needs of high temperature conditions and long-distance pipeline heat tracing. The bearing temperature of copper sheathed heating cable can reach 250 ºC, and the conductor resistance value ranges from 480-0.5 Ω / km. For occasions requiring anti-corrosion or buried application, high-density polyethylene HDPE outer sheath (mihc) shall be added. The bearing temperature of mihc can reach 90 ºC, and mineral insulated cable has excellent mechanical strength.
because the mineral insulated heating cable is made of metal and inorganic insulating materials, it has advantages over other heating cables or heat tracing belts made of plastic insulation.
The constant power electric tracing band is divided into parallel electric tracing band and series electric tracing band, which means that the electric tracing band generates heat with a constant power after being energized and does not change with the change of ambient temperature. The heating principle of parallel and series electric tracing tapes is also different: the series constant power electric tracing tape is an electric heating product generated by the core wire, that is, when the current passes through the core wire with a certain resistance, the core wire will send out Joule heat. Due to the resistance per unit length of the core wire and the passing current. It is equal in the whole length, and the heating capacity everywhere is equal. Therefore, it is mainly suitable for heat tracing and insulation of long-distance pipelines.
Electric heat tracing refers to the use of electric energy to heat the element, and the "heat traced body" continuously generates heat. Heat tracing components are pasted on, for example, heat tracing medium pipes and tanks by means of direct laying, return, spiral, winding, etc; After power on, it generates heat, and the generated heat is used to heat the medium in the pipeline or tank. It is used to solve the problems of temperature maintenance, thawing, anticoagulation, antifreeze and thermal insulation in life or production. Common are temperature maintenance of industrial production process, antifreeze of tap water pipeline, antifreeze of solar water heater pipeline, antifreeze and thermal insulation of fire pipeline, snow melting on roof and gutter, anti condensation of oil wellhead or oil rod, etc. It has a wide range of uses, obvious efficiency, energy conservation and environmental protection. Electric heat tracing usually appears in the form of system, which is called "electric heat tracing system". It is mainly composed of heat tracing components (such as heat tracing belt), control equipment (such as control box, temperature controller, etc.), power box, supporting accessories, etc.
Mi mineral insulated heating cable diameter model 3-6mm
Each heating cable must be equipped with a cold end, which contains a 500mm non heating section and ferrule thread connecting the junction box, G3 / 4 or G1 / 2; The material is 304321316l, 310S and 825 alloy, which can be customized according to your needs (purchase by piece within 5m).
1, Heating cable parameters           
II. Applicable fields of mineral insulated heating cables
1. Chemical industry: places where heating pipes, containers, tanks, etc. require products to maintain the required process temperature during processing.
2. Petroleum industry: heating of internal and external crude oil pipelines, valves, devices and oil tanks.
3. Power station: oil supply heating of oil pipeline and container of oil fired power station; Pipeline antifreeze heating of hydropower station; Water pipes, valves and reactor sodium circuit of nuclear power plant are preheated.
4. Natural gas industry: gas tank water seal heating, pipeline valve and device heating, gas heating in catalytic reactor, natural gas pipeline heating, etc.
5. Construction industry: rapid drying and heating of cement, pre drying of refractory bricks, heating inside houses and buildings.
6. Shipbuilding industry: anti condensation heating between deck and cabin.
7. Agriculture and livestock industry: anti icing and heating of poultry and livestock breeding greenhouse, and heating of plant growth.
8. Urban construction: anti ice heating of roads, slopes, steps, bridges, tunnels and pavements; Snow melting and deicing of sports grounds, squares and airport runways; Roof, eaves, rain leakage and other anti icing places.
Mi heating cable is made of single or multiple alloy heating wires as the heat source, high-purity, high-temperature, fused crystalline magnesium oxide as the heat conducting insulator, seamless continuous stainless steel or copper tube as the sheath and special production process. PE or low smoke halogen-free jacket can be added in places with strong corrosion. Mi heating cable can meet the needs of high temperature conditions and high heating power (up to 269w / M). The temperature of stainless steel sheathed heating cable provided by our company can reach 600 ºC.
The electric tracing belt is mainly used for antifreeze and thermal insulation and temperature maintenance of pipelines, tanks, instrument equipment and heating; Snow melting and ice melting of roads and buildings; Heat compensation of production process, etc. Because the heating effect is not achieved, it is called "heat tracing".
Electric heating belt: the water tank is heated by heating pipe, and the water tank is heated and insulated by silicone rubber electric heating belt. Electric tracing belt: it plays the role of antifreezing, freezing and heat preservation for pipes and tanks.
Electric tracing band is abbreviated as "tracing band" or "Electric Tracing Band", which is divided into self temperature limiting electric tracing band and constant power electric tracing band. Self temperature limiting type is divided into low temperature, medium temperature and high temperature; Constant power type is divided into parallel and series.
The main control parameters selected for electric heat tracing are power, maintenance temperature, bearing temperature, surface temperature, electrothermal conversion coefficient, resistivity temperature coefficient, thermal stability, etc.
Determine the length and wattage of the product according to the parameters provided by the customer, which can not be cut. From the perspective of economy and safety, analysis of points for attention in the laying of MI armored electric tracing tape:
1. Before laying Mi armored electric tracing tape, it is necessary to check whether the appearance of the product is intact and whether the insulation resistance meets the requirements of the standard.
2. When laying Mi armored electric tracing tape, it shall be fixed at the turning and both sides of the intermediate connector if conditions permit.
3. When calculating the length of armored electric tracing tape laid, 1% allowance shall be considered to facilitate later maintenance.
4. The installation of MI armored electric tracing band needs to cooperate with aluminum two-way or three-way junction box to form a loop.
5. During installation, it is necessary to cooperate with the temperature controller to adjust and control the temperature of the heat tracing system. Otherwise, the working temperature of the electric heat tracing belt will continue to rise, and the whole electric heat tracing belt insulation system will be burned for a long time.
6. Armored cables may encounter mechanical damage during operation, and appropriate protective measures should be taken.
7. When laying single core armored electric tracing tape, it shall be laid one by one. After each group is fully distributed and straightened, it shall be arranged and bound. The binding spacing shall be 1-1.5m.
8. Mi stainless steel armored electric tracing tape does not need to be laid in pipe. If it must be laid in pipe in special occasions, it shall be carried out under the guidance of technicians (single core cable is not allowed to be laid in metal pipe alone).
Mi stainless steel armored electric tracing band is widely used in petrochemical, oil refining, cable, metallurgy, pharmaceutical and transportation industries, and has good thermal insulation effect.
Mi cable is made of single or multiple alloy heating wires as the heat source, high purity, high temperature, fused crystalline magnesium oxide as the heat conducting insulator, seamless continuous stainless steel or copper tube as the sheath and special production process. PE or low smoke halogen-free jacket can be added in places with strong corrosion.
Product category:
stainless steel sheathed mineral insulated Mi heating cable
Stainless steel sheathed series mineral insulated heating cables can meet the needs of high temperature conditions and high heating power (up to 269w / M). The bearing temperature of stainless steel sheathed heating cable can reach 600 ºC, and the conductor resistance ranges from 28000-19.2 Ω / km. Mineral insulated cable has excellent mechanical strength and corrosion resistance.
Product standard:
The production control of MI armored insulated electric tracing band is strict, and the products have undergone strict quality inspection to ensure the product quality. The electric tracing band has simple structure, long service life, safety and reliability, explosion-proof and anti-corrosion performance, simple maintenance during use, reducing the components and time that need to be maintained. It is especially suitable for the application in high-temperature industrial areas. The heating cable with heating temperature lower than 250 ºC shall comply with IEC800 (92) standard, "heating cable for heating and anti icing of living facilities with rated voltage of 300 / 500V", and the heating cable with heating temperature higher than 250 ºC shall comply with the enterprise standard.
Electrical performance:
Resistance tolerance: ± 10%
Dielectric performance - withstand voltage of heating cable: 1200vac / 1min
Insulation resistance - finished product test: 100M Ω / 500VDC
Sheath continuity - test the insulation resistance of the whole heating cable (including connector) after immersion in water for 12 hours, and its value must be at least 50M / 500VDC.
Product application:
1. Petrochemical Industry: vessel heating, process pipeline insulation, storage tank heat tracing insulation, wax removal and blockage removal of crude oil pipeline;
2. Heating and thermal insulation: large area heating of buildings, thermal insulation of factories and warehouses, heating of agricultural and horticultural greenhouses, and heating of poultry breeding under constant temperature control;
3. Outdoor equipment and facilities in cold areas: mechanical equipment, aircraft runway, TV transmission tower, culvert, valve, gate, transportation hub facilities, school, outdoor steps, intermittent liquid pump;
4. Oil platform and ocean shipping: Deck anti condensation, cabin heating, fluid pipeline heating and insulation, mechanical equipment insulation;
5. Combustion preheating device: nuclear power plant reactor preheating, oil boiler preheater and gas device preheater;
6. Aircraft runway, railway track, track fork and other places requiring heating and insulation.
Main products: automatic temperature control electric tracing belt, armored Mi heating cable, CEMS sampling tracing pipeline, sampling tracing pipe cable, constant power electric heating belt, tracing pipeline, tracing pipe cable, sampling pipe cable, sampling pipeline, self temperature limiting electric tracing belt, txlp floor heating cable, silicone rubber electric heating plate, oil drum electric heater, gas tank electric heating belt, explosion-proof temperature control distribution box, explosion-proof power junction box, explosion-proof terminal junction box, Explosion proof two-way junction box, explosion-proof three-way junction box, heat-resistant pressure-sensitive tape, waterproof and thermal insulation aluminum foil tape and other electrical heat tracing accessories.
1. Straight line winding: place one or more electric heating belts in a straight line along one side of the pipe, fix the electric heating belt with aluminum foil tape or installation aluminum tape, and fix it at the lower half of the pipe with a fixed spacing of no more than.
2. Wave winding: combine the electric heating band with the pipeline in a wave type, determine the length of the heating band required for each meter of the pipeline according to the design load per meter, and then determine the radius of curvature R of the wave. When laying, try to make the wave amplitude uniform to ensure the uniform heat dissipation of the cable system. Stick the tracing band along the wave curve with aluminum foil tape, or stick the bend with aluminum tape.
3. Spiral winding: wind the electric tracing tape evenly on the pipe according to the required length of each meter of pipe, and fix it along the spiral direction with aluminum tape, or fix the electric tracing tape and the upper end of the pipe with aluminum tape.
Electric heat tracing is a high-tech product that uses the energy of electric heating to supplement the heat lost by the heat tracing body in the process flow, so as to maintain the most reasonable process temperature of the flowing medium. Electric heat tracing refers to the uniform heat release in a large area along the length of the pipeline or the volume of the tank. It is different from the electric heating with highly concentrated heat load at one point or a small area.
1. Preparation before installation of electric heat tracing and insulation system
Carefully check and check the appearance, model and size of electric heat tracing. The construction ambient temperature shall not be lower than minus 5 ºC.
When installing the electric heat tracing system, it shall not be hard folded or dragged on the ground. When touching sharp edges, it shall be padded with aluminum foil tape or polished smooth to prevent the outer edge of the electric heat tracing belt from being scratched.
The small bending radius of the electric tracing band during installation shall not be less than 6 times of the electric tracing band.
2. Installation and acceptance of electric heat tracing system
During installation, first clean the installation site, fix the electric tracing tape with aluminum foil tape at a certain distance, and then cover all the electric tracing tape with aluminum foil tape to ensure the safety of the electric tracing system and ensure that the pipe surface is closely combined with the electric tracing tape. The junction box between the electric heat tracing system and the end of the power line is also fixed with aluminum foil tape.
Electric heat tracing shall not be intertwined to avoid overheating and burning at the intersection due to overlap. In order to prevent the electric tracing band from being damaged by overheating in the middle of the thermal insulation material, do not use the method of on-site foaming for thermal insulation. When installing electric heat tracing accessories, a certain margin shall be reserved for the electric heat tracing belt for reuse in the next maintenance. The power distribution system of electric heat tracing system shall have overload, short circuit and leakage protection.
The construction of thermal insulation layer shall be carried out after the installation of electric heat tracing system and passing the acceptance.
3. Detection and labeling after installation of electric heat tracing and insulation system
The material, thickness and structure of the thermal insulation layer shall meet the design requirements, and the material must be dry. Generally, the anti freezing and thermal insulation layer of the electric tracing belt shall be provided with damp proof layer and protective layer. The setting and construction requirements of damp proof course and protective layer are the same as those of non electric heat tracing insulation. The insulation layer construction shall avoid damaging the electric heat tracing system, and the insulation test of the electric heat tracing system shall be carried out immediately after the construction.
Company introduction
At present, Wuxi Yuansheng new energy equipment Co., Ltd. takes liquid level transmitter, thermocouple, thermal resistance, bimetallic thermometer, flow instrument, pressure instrument, pressure transmitter, regulating valve, gate valve, stop valve, ball valve and pipe valve as the leading products, takes market demand as the guidance, and takes continuous innovation, research and production of new automatic instruments as its own responsibility. The company has completed product design Efficient industrial chain integration of raw material procurement, production and processing, logistics and transportation, order processing, wholesale operation and terminal retail.
Through years of hard work, the enterprise has formed today's large-scale enterprise --- Wuxi Yuansheng new energy equipment Co., Ltd. With its own efforts and the strong support of the majority of users, it has continued to grow and achieved achievements recognized by the industry. The products are exported to more than 20 provinces, cities and autonomous regions across the country. In the fierce market competition, the enterprise is based on & ldquo; Innovative and pragmatic & rdquo; Make & ldquo; Sanchang & rdquo; Products are becoming more and more mature and perfect.
It has been imitated and never surpassed; It is Wuxi Yuansheng's firm business philosophy, constantly updating equipment and introducing professional and technical talents, forming a modern management and operation system integrating development, production and sales. The production links are checked all the way to ensure that the product quality meets the standard. The strong strength is deeply favored by customers. We also look forward to the presence and cooperation of new customers.